Steel, as an engineering material, is widely used across diverse applications. The fundamental components of all steel materials are iron and carbon. While steel encompasses a wide range of ferrous metal alloys, most people categorize it into two broad groups: Carbon Steel and Stainless Steel.
What is Carbon Steel?
Carbon steel is primarily composed of iron and up to 2-2.5% carbon, with various alloying elements such as manganese (up to 1.65%), silicon (up to 0.6%), and copper (up to 0.6%) being possible additions. These alloying elements can be added to create different types of carbon steel with specific properties. Carbon steel is known for its cost-effectiveness and sufficient strength, making it widely used in various engineering products. It accounts for approximately 90% of total steel production.
Carbon steel can be categorized based on its carbon content into low carbon steel (C ≤ 0.3%), medium carbon steel (C: 0.3%~0.6%), and high carbon steel (C ≥ 0.6%). Each category has distinct levels of ductility and hardness, making them suitable for different purposes and environments.
Advantages of Carbon Steel
- Durability
- Economic feasibility
- Wear resistance
- Environmentally friendly
- Easy to recycle
- Versatile usability
What is Stainless Steel?
Stainless steel refers to a type of steel defined by the addition of chromium and other alloying elements like nickel. This occurs because of a low carbon content (less than 1.2%) and a high chromium content (over 10.5%), which changes its appearance and helps prevent corrosion. Unlike carbon steel, stainless steel has a chromium oxide coating that protects against rust and stains. This coating creates a barrier between environmental oxygen and the iron content of the metal, allowing it to resist corrosion or rust, hence making it 'stainless.'
Advantages of Stainless Steel
- Corrosion resistance
- Rust preventive
- Long lasting
- Low maintenance
- Environmentally friendly
- Easy to recycle
- Versatile usability
- Sanitary
- High tensile strength
Carbon Steel vs Stainless Steel
■ Appearance
In terms of appearance, stainless steel has a more attractive surface compared to carbon steel. Stainless steel looks great as it is, but carbon steel requires surface painting to prevent rusting.
■ Rusting
The main difference between stainless steel and carbon steel is their corrosion resistance. Stainless steel is designed to resist rusting and corrosion, thanks to a higher chromium content that forms a chromium oxide layer for protection. In contrast, carbon steel lacks sufficient chromium to create such a protective layer, making it susceptible to corrosion and rusting.
■ Physical Properties
Physical parameter |
Carbon Steel |
Stainless Steel |
Average Density |
The average Density of Carbon Steel is 7850 Kg/m3 |
The average Density of Stainless Steel is 8000 Kg/m3. So Stainless Steel is slightly heavier than Carbon Steel |
Co-efficient of Linear Thermal Expansion |
The thermal expansion coefficient for Carbon Steel is usually less than that of stainless steel and varies in the range of (10.8 – 12.5) X 10-6 m/(m °C) |
The expansion coefficient of Stainless Steel is comparatively more than that of Carbon Steel. Depending on grade, the coefficient varies in the range of (10-17.3) X10-6 m/(m °C). So, the thermal growth of Stainless Steel is more than Carbon Steel material |
Melting Point |
The melting point of Carbon Steel is more than Stainless Steel. Typically Low Carbon Steel has a melting point of 1410 Deg C. The melting point of high Carbon steel ranges between 1425-1540 Deg C |
The melting point of stainless steel varies between 1375 to 1530 Deg C |
■ Mechanical Properties
Mechanical properties |
Carbon Steel |
Stainless Steel |
Yield Strength |
Low Carbon Steel: 180 to 260 MPa; High carbon Steel: 325 to 440 Mpa |
Ferritic Steel: 280 Mpa; Austenitic Steel: 230 MPA; Martensitic Steel: 480 MPA |
Tensile Strength |
Low Carbon Steel: 325 to 485 MPa; High carbon Steel: 460 to 924 Mpa |
Ferritic Steel: 450 Mpa; Austenitic Steel: 540 MPA; Martensitic Steel: 660 MPA |
Elastic Modulus |
2100000 Mpa |
1900000 MPa |
Shear Modulus |
81000 Mpa |
740000 MPa |
Poisson’s Ratio |
0.3 |
0.27 |
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